Minimizing Bias to Accurately Forecast True Costs for Construction Projects
How OntaBuild/B Team applies Reference Class Forecasting (RCF) and scope unpacking to deliver predictive certainty on $20M+ projects.
Abstract
Forecasting inaccuracies in preconstruction compound into cost and schedule overruns. Behavioral drivers—planning fallacy, optimism bias, and heuristics—distort early estimates. OntaBuild adopts an RCF + unpacking approach that compares projects against archetype libraries and analyzes each scope as a distribution rather than a single point estimate. Across eight completed projects, our preconstruction estimates were within 0.52% below actual direct costs (avg.) and only 1 of 8 (12.5%) experienced a cost overrun—dramatically outperforming industry baselines where 73.66% of building projects overrun and budget/schedule overruns average 27% and 38%, respectively.
Key Findings at a Glance
Results reflect projects completed using OntaBuild's RCF + unpacking workflow.
Methodology (RCF + Unpacking)
- Data CollectionBlend internal project data with independent external references to build archetype libraries.
- Project UnpackingDecompose the project into scopes; evaluate each scope independently to surface variance.
- Scope AnalysisCompare estimator and vendor quotes; identify high-variance scopes that indicate ambiguity or omission.
- Contingency ApplicationApply systematic 3%: 1% owner + 1% GC + 1% unknowns, tuned by scope distributions.
We represent unpacked scopes as distributions (e.g., box-and-whisker). Wider distributions flag drawings/specs needing clarification and drive targeted design/estimating refinements before award.
Results
- Across 8 completed projects, mean precon estimate was 0.52% below actual direct costs.
- Only one project overran (12.5% of sample), driven by a landlord-mandated vendor with a 7× price anomaly flagged by our method.
- Observed linkage between high-variance scopes and later change orders (further study in progress).
Statistical Analysis
Assuming the 73.66% building overrun rate from the Flyvbjerg dataset (n=186) represents the population baseline, a test of proportions indicates OntaBuild's observed 12.5% overrun rate (1 of 8) differs significantly at p<0.001 (95% confidence). While early-stage and underpowered, the effect size is large and directionally clear.
Note: We will continue adding larger $20M+ projects to strengthen power and extend generalizability.
Discussion
- Variance-first views expose design ambiguities and estimator omissions before contract award.
- Targeted clarifications shrink distributions, bringing true cost into clearer view.
- We suspect high bid variance correlates with increased change orders; ongoing research aims to quantify this signal.
- Our approach helps "cut the tail"—reducing the likelihood of fat-tailed (≥50% overrun) outcomes reported in industry data.
Conclusion
OntaBuild's RCF + unpacking workflow demonstrably reduces bias in preconstruction estimates and improves downstream delivery certainty. As our dataset grows across larger programs, we expect even stronger evidence that platform-driven forecasting can meaningfully lower the probability and magnitude of overruns, enabling owners and GCs to make faster, better capital decisions.
References
- Flyvbjerg & Gardner (2023). How Big Things Get Done.
- Flyvbjerg et al. (2025). The Uniqueness of IT Cost Risk.
- McKinsey (2017). Reinventing Construction.
- Rivera et al. (2016). Identifying the Global Performance of the Construction Industry.
- Sassano (2025). The holistic view in forecasting.
For a signed copy or additional appendices (FOIA validations, methodology notes), contact invest@ontabuild.com.